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Cummins/Onan — Oil Seal Replacement

Repair & overhaul · Gear cover and oil base oil seals

From a Cummins/Onan service manual covering: P216, P218, P220, P248. Check it applies to your exact model before use.

Applies to: Cummins/Onan P216, Cummins/Onan P218, Cummins/Onan P220, Cummins/Onan P248

Procedure

  1. Remove the gear cover and oil base to replace the oil seals.
  2. Drive the oil seals out from the inside, being careful not to damage the oil base and gear cover surfaces.
  3. Fill the space between the lips with a multi-purpose grease before installing the new seals.
  4. Clean old sealing compound off of the gear cover oil seal mounting surface.
  5. Install the gear cover oil seal to the dimension shown in Figure 10-27.
  6. Use a seal expander when installing the oil base oil seal; install the seal flush with the outside of the oil base.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Install the gear cover oil seal to the dimension shown in Figure 10-27
  • Install the oil base oil seal flush with the outside of the oil base

Full service-parts list: Cummins/Onan P216 →, Cummins/Onan P218 →, Cummins/Onan P220 →, Cummins/Onan P248 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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