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Cummins/Onan — Oil By-Pass Valve Inspection

Maintenance

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan CCK engine

Procedure

  1. Remove cap screw behind gear cover under governor arm.
  2. Remove spring and plunger with magnet tool.
  3. Clean plunger and spring with solvent.
  4. Reinstall plunger and spring.
  5. Check plunger diameter 0.3365-0.3380 in (8.55-8.59 mm).
  6. Check spring free length 2-5/16 in (58.74 mm).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Plunger diameter 0.3365-0.3380 in (8.55-8.59 mm)
  • Spring free length 2-5/16 in (58.74 mm)

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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