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Cummins/Onan — Moving the Generator Set

Installation

From a Cummins/Onan service manual covering: C400 D5e, C400D5, C450 D5e, C450 D6e, C450D5, C450D6, C500 D5e, C500 D6e, C550, C550 D5, QSX15. Check it applies to your exact model before use.

Applies to: Cummins/Onan C400 D5e, Cummins/Onan C450 D5e, Cummins/Onan C450 D6e, Cummins/Onan C450D5, Cummins/Onan C450D6, Cummins/Onan C500 D5e, Cummins/Onan C500 D6e, Cummins/Onan C550 D5, Cummins/Onan QSx15, Cummins/Onan QSX15-G8/G9 engine

Before you start

  • Do not lift the generator set by attaching to the engine or alternator lifting points.
  • Before lifting/transportation of the generator set ensure the fuel tank is empty.
  • Never stand underneath a lifted generator set.
  • On an enclosed generator set, the canopy doors must be locked before re-positioning and must remain locked during transportation and siting.

Procedure

  1. Attach the lifting device to the lifting points only, using suitable shackles, chains and spreader bars.
  2. Slowly tighten the slings and inspect the lifting attachments before commencing a full lift.
  3. Hoist the generator set slowly using the indicated lifting points only.
  4. Guide the generator set with ropes at a safe distance to prevent uncontrolled rotation.
  5. Move the generator set to the desired location and place in position, bringing the set down slowly.
  6. Loosen the slings, unhook and remove the shackles.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Cummins/Onan C400 D5e →, Cummins/Onan C450 D5e →, Cummins/Onan C450 D6e →, Cummins/Onan C450D5 →, Cummins/Onan C450D6 →, Cummins/Onan C500 D5e →, Cummins/Onan C500 D6e →, Cummins/Onan C550 D5 →, Cummins/Onan QSx15 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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