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Cummins/Onan — Location, Enclosure and Mounting

Installation · genset

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA, Cummins/Onan HDKAL/HDKAS engine

Before you start

  • EXHAUST GAS IS DEADLY. Construct a suitable vapor barrier of approved materials between the genset and vehicle interior to keep out exhaust gas.
  • Design the genset support structure carefully to prevent the genset from falling from the vehicle.

Procedure

  1. Orient the genset so the control panel will be outboard and accessible; remount the control box if not possible.
  2. Remote-mount the line circuit breakers if the genset location does not permit ready access.
  3. Provide access so the service access door on the side or bottom can be fully opened.
  4. Provide access for battery, fuel, remote control and AC connections.
  5. Make sure vehicle components below the genset will not interfere with draining engine oil or coolant.
  6. Provide protection against direct road splash and rain.
  7. Orient and enclose the genset so cooling and ventilating air flow is not restricted.
  8. If mounted within the cab or work space envelope, provide a vapor-tight, fire-resistive barrier of 26 gauge galvanized steel or equivalent.
  9. Use genset compartment acoustic insulation having at least a 250°F (121°C) self-extinguishing fire hazard classification.
  10. Provide at least 1 inch (25.4 mm) clearance to the top of the genset compartment.
  11. Support the genset on a structure resisting ±3 g vertical and ±1 g horizontal; use four 3/8-16 UNC bolts.

Specs & values

  • 1 inch (25.4 mm) minimum top clearance
  • ±3 g vertical / ±1 g horizontal support
  • four 3/8-16 UNC bolts

Full service-parts list: Cummins/Onan HDKA →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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