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Cummins/Onan — Load Connections

Installation · generator reconnection terminal block

From a Cummins/Onan service manual covering: C400 D5e, C400D5, C450 D5e, C450 D6e, C450D5, C450D6, C500 D5e, C500 D6e, C550, C550 D5, QSX15. Check it applies to your exact model before use.

Applies to: Cummins/Onan C400 D5e, Cummins/Onan C450 D5e, Cummins/Onan C450 D6e, Cummins/Onan C450D5, Cummins/Onan C450D6, Cummins/Onan C500 D5e, Cummins/Onan C500 D6e, Cummins/Onan C550 D5, Cummins/Onan QSx15, Cummins/Onan QSX15-G8/G9 engine

Procedure

  1. Bolt stranded load wires to the appropriate terminals on the generator reconnection terminal block or circuit breaker lugs.
  2. Connect terminals marked U, V, W and N to indicate line and neutral connections (U, V, W = L1, L2, L3; N = L0).
  3. Balance loads so that current flow from each line terminal (L1, L2 and L3) is about the same.
  4. Ensure each line current is within 10 percent of median value and no line current exceeds the nameplate rating.

Specs & values

  • Each line current within 10 percent of median value
  • Flexible conduit and stranded conductors must be used

Full service-parts list: Cummins/Onan C400 D5e →, Cummins/Onan C450 D5e →, Cummins/Onan C450 D6e →, Cummins/Onan C450D5 →, Cummins/Onan C450D6 →, Cummins/Onan C500 D5e →, Cummins/Onan C500 D6e →, Cummins/Onan C550 D5 →, Cummins/Onan QSx15 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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