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Cummins/Onan — Isolating the Transfer Switch for Service

Operation · Transfer switch / bypass switch

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • High voltage components within the cabinet present a serious electrical shock hazard.

Procedure

  1. Turn the Source Select switch to the source that will be connected to the load. If bypassing to the opposite source, power will be momentarily interrupted.
  2. While holding the Source Select switch, move the bypass switch handle to the source to be connected to the load.
  3. Release the Source Select switch; the load is now bypassed and the automatic transfer switch may be isolated for service.
  4. Turn the key operated Drawout Release switch and turn the drawout crank handle counterclockwise to the limit of its rotation.
  5. Release the Drawout Release switch; the lower cabinet door may be opened to service the transfer switch.

Tools required

  • Drawout crank handle Amazon
  • Key operated Drawout Release switch Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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