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Cummins/Onan — Intake Manifold - Removal

Repair & overhaul

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean sealing surfaces.

Procedure

  1. Remove/disconnect components for access; label if necessary.
  2. Remove upper bolt and 6 bolts at base of intake manifold.
  3. Clean and inspect sealing surfaces; use plastic scraping tool.
  4. Clean cylinder head sealing surface with silicone gasket remover and metal surface prep.
  5. Remove and discard intake manifold gaskets.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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