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Cummins/Onan — Injector Supply Lines (High Pressure) - Vent

Maintenance · fuel system - high pressure lines

From a Cummins/Onan owner's manual covering: 4B3.9, 4BT 3.9, 4BTA 3.9, 6B5.9, 6BT 5.9, 6BTA5.9, B3.9, B5.9, C8.3. Check it applies to your exact model before use.

Applies to: Cummins/Onan 4B3.9, Cummins/Onan 6BTA5.9, Cummins/Onan B5.9 engine

Before you start

  • While testing the injectors, keep hands and body parts away from the injector nozzle.
  • Do not bleed the fuel system on a hot engine.

Procedure

  1. Loosen one or more fittings at the injectors.
  2. Crank the engine to allow entrapped air to bleed from the lines.
  3. Start the engine and vent one line at a time until the engine runs smoothly.
  4. Tighten the line fittings to 30 N*m [22 ft-lb].

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Torque Value: 30 N*m [22 ft-lb]

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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