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Cummins/Onan — Heat Exchanger Filling

Maintenance · Heat exchanger (optional)

From a Cummins/Onan operator's manual covering: 12.0MDJF-53CR, 12.0MDJF-53CR4, 12.0MDJF-54R, 12.0MDJF-55DR, 12.0MDJF-57R, 15.0MDJ F .. .4R 196 D, 15.0MDJF, 15.0MDJF-3CR, 15.0MDJF-3CR4, 15.0MDJF-5DR. Check it applies to your exact model before use.

Applies to: Cummins/Onan 12.0MDJF-53CR, Cummins/Onan MDJF (Onan J-series diesel) engine, Cummins/Onan MDJF engine

Before you start

  • After running 10 minutes the closed cooling system is pressurized and hot; open the 14 lb pressure cap slowly to vent pressure.

Procedure

  1. Remove fill cap.
  2. Open fill vent valve (turn counterclockwise).
  3. Remove vent plug (Spec A through C).
  4. Fill with coolant.
  5. Close fill vent valve (turn clockwise).
  6. Replace vent plug and fill cap.
  7. Operate unit 10 minutes at full load; watch for leaks.
  8. Shut down; slowly open the 14 lb pressure cap and check water level; fill to top with coolant.

Specs & values

  • 14 lb pressure cap

Full service-parts list: Cummins/Onan 12.0MDJF-53CR →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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