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Cummins/Onan GTA38 / GTA50 — Engine Cylinder Compression Check

Testing & diagnosis · Engine cylinders

For the Cummins/Onan GTA38 / GTA50, from the Cummins/Onan owner's manual.

Applies to: Cummins/Onan GTA38 engine, Cummins/Onan GTA50 engine

Before you start

  • Cylinder pressure between engines may vary by as much as 40 psi.

Procedure

  1. Verify batteries are fully charged; shut off and tag the gas fuel valve.
  2. Ground the ignition G lead to prevent ignition spark.
  3. Remove spark plug probes; clean any oil/water contamination.
  4. Remove spark plugs from all cylinders using a proper tool.
  5. Block throttle wide open; install compression gauge in #1 cylinder.
  6. Crank engine until it has rotated 6 to 8 revolutions and gauge is stable.
  7. Record the reading in pounds per square inch.
  8. Repeat for each cylinder.
  9. Average all cylinder pressures; all cylinders must be within +/-5% of average.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Within +/-5% of average
  • Typical 160 psi (low) to 200 psi (high)

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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