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Cummins/Onan — Gear Cover Assembly

Repair & overhaul

From a Cummins/Onan service manual covering: 205D3A, 3DJA, 3DJA-1E2236, 3DJA-3E2236. Check it applies to your exact model before use.

Applies to: Cummins/Onan DJA engine

Procedure

  1. Check governor shaft for binding and thrust ball in place.
  2. Turn governor yoke smooth side toward governor cup.
  3. Turn governor cup so stop pin fits hole; measure pin distance 25/32 in.
  4. Coat oil seal lip with oil; install gear cover with shim over keyway.
  5. Torque mounting screws 15 to 20 foot pounds.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Stop pin distance 25/32 in
  • Torque 15 to 20 ft-lbs

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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