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Cummins/Onan — Gasoline Fuel System Installation

Installation

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Gasoline presents hazard of explosion or fire.
  • Do not connect generator set fuel line to pressurized part of vehicle fuel system.

Procedure

  1. Do not alter vehicle fuel supply design.
  2. If separate connection is not supplied, add a second fuel pickup in tank; pickup should not extend below bottom 1/4 of tank.
  3. Do not tee off the vehicle fuel line.
  4. Use a separate fuel line for the generator set.
  5. Install an approved flexible non-metallic non-conductive and non-organic fuel line between vehicle fuel system and generator set.
  6. Onan recommends seamless steel tubing and flared connections for long runs.
  7. Run fuel lines at same height as top level of tank to a point as close to engine as possible.
  8. Keep fuel lines away from hot engine or exhaust areas.
  9. Use metal straps without sharp edges to secure fuel lines.
  10. Flexible line must be long enough to allow set movement to prevent binding, stretching, or breaking.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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