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Cummins/Onan — Fuel Pump - Replace (05-11)

Repair & overhaul

From a Cummins/Onan service manual covering: K 19, K19, KTA19, KTA19-M, KTA19G2, KTTA19, Kt19. Check it applies to your exact model before use.

Applies to: Cummins/Onan K 19, Cummins/Onan Kt19, Cummins/Onan K19 engine

Procedure

  1. Clean the fuel pump and surrounding area.
  2. Disconnect the battery cables.
  3. Remove the wire to the fuel shutoff valve.
  4. Remove the linkage from the throttle lever.
  5. On STC engines, remove the STC fuel rail switch.
  6. Remove the fuel tubing and air hose (fuel drain, gear pump cooling drain, gear pump suction, AFC fuel drain, fuel supply to injectors, AFC supply hose, tachometer cable).
  7. Remove the four mounting capscrews and the fuel pump; remove the drive coupling and discard the gasket.
  8. Install the drive coupling, gasket, fuel pump and four capscrews; tighten to 45 N·m [35 ft-lb].
  9. Install the fuel tubing and air hose; install the STC pressure switch, electric wire, linkage and battery cables.
  10. Operate the engine to normal operating temperature and check for leaks.

Specs & values

  • Mounting capscrews 45 N·m [35 ft-lb]

Full service-parts list: Cummins/Onan K 19 →, Cummins/Onan Kt19 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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