Cummins/Onan — Fuel pump removal and disassembly
Repair & overhaul
From a Cummins/Onan service manual covering: 10.0JC, 12.5JC, 15.0JC, 4.0JB, 5.0JB, 6.0JB, 6.1JB, 7.5JB, 7.6JB. Check it applies to your exact model before use.
Applies to: Cummins/Onan 10.0JC, Cummins/Onan 12.5JC, Cummins/Onan 15.0JC, Cummins/Onan 5.0JB, Cummins/Onan 6.0JB, Cummins/Onan 6.1JB, Cummins/Onan 7.5JB, Cummins/Onan 7.6JB, Cummins/Onan JB engine, Cummins/Onan JC engine
Before you start
- Do not pry apart; may damage diaphragm
Procedure
- Remove inlet and outlet lines and two capscrews holding pump
- Notch cover and body with a file for reassembly alignment
- Remove six screws holding cover to body
- Tap body with screwdriver to separate, do not pry
- Lift out diaphragm assembly and diaphragm spring
Tools required
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Full service-parts list: Cummins/Onan 10.0JC →, Cummins/Onan 12.5JC →, Cummins/Onan 15.0JC →, Cummins/Onan 5.0JB →, Cummins/Onan 6.0JB →, Cummins/Onan 6.1JB →, Cummins/Onan 7.5JB →, Cummins/Onan 7.6JB →
Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.