Cummins/Onan — Fuel Lines

Installation · fuel system

From a Cummins/Onan service manual covering: 3.0 AJ, 4.0 BFA, 5.0 BGA, 6.5 NH, T-012. Check it applies to your exact model before use.

Applies to: Cummins/Onan 4.0 BFA

Before you start

  • Leakage of gasoline in or around compartment is a definite hazard.
  • Because of fire hazard, do not tie electrical wiring to fuel line.

Procedure

  1. Follow chassis manufacturer's detailed installation instructions for all connections to vehicle fuel system.
  2. Install approved flexible non-metallic and non-organic fuel line between vehicle fuel system and engine to absorb vibration.
  3. Use seamless steel tubing and flared connections for long runs between fuel tank and flexible connector.
  4. Run fuel lines at top level of tank to a point as close to engine as possible.
  5. Keep fuel lines away from hot engine or exhaust areas to reduce chance of vapor lock.
  6. Flexible line must be long enough to allow for 4 inches of set movement.
  7. Install lines so they are accessible and protected from damage.
  8. Use metal straps without sharp edges to secure fuel lines.
  9. Do not run fuel line in conjunction with electrical wiring.

Specs & values

  • Flexible line must allow 4 inches of set movement

Full service-parts list: Cummins/Onan 4.0 BFA →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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