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Cummins/Onan — Fuel Line Connection

Installation · Fuel system

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA, Cummins/Onan HDKAQ, Cummins/Onan HDKAR

Before you start

  • Fuel presents hazard of fire or explosion.
  • Never use galvanized or copper fuel lines, fittings or fuel tanks with diesel fuel systems.

Procedure

  1. Route fuel line separate from electrical wires or separate with conduit or other sheathing.
  2. Use fuel hose fittings for fuel tank pickup line (to fuel pump) and return line (from injectors).
  3. Use protective sleeving over frame rails; protect holes with rubber grommets.
  4. Secure fuel line every 18 inches.
  5. Connect fuel lines to bulkhead connectors.
  6. Do not tee into existing fuel lines used for vehicle propulsion engine operation.

Specs & values

  • Secure fuel line every 18 inches.

Full service-parts list: Cummins/Onan HDKA →, Cummins/Onan HDKAQ →, Cummins/Onan HDKAR →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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