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Cummins/Onan FM-JFE2 — Valve Grinding

Repair & overhaul · cylinder head

For the Cummins/Onan FM-JFE2, from the Cummins/Onan service manual.

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Before you start

  • Never use a refaced valve that has a thin edge

Procedure

  1. Remove valve locks by compressing springs and pulling out locks.
  2. Lift valves from guides.
  3. Inspect valves; replace if stems worn or bent.
  4. Reface valve faces to true 45 degree angle if pitted.
  5. Clean valve stems and guides.
  6. Apply medium grade valve grinding compound to valve face.
  7. Insert valve with thin coil spring over stem.
  8. Rotate valve back and forth with vacuum cup tool using light pressure.
  9. Lift valve, turn part way in seat, and repeat.
  10. Grind until bright silvery band extends around valve and seat.
  11. Wipe off compound and check with pencil marks.
  12. Replace each valve in its seat.
  13. Install springs, washers and locks.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • true 45 degree angle
  • intake valve clearance .006 to .008 in
  • exhaust valve clearance .008 to .010 in

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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