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Cummins/Onan FM-JFE2 — Engine Disassembly for Valve or Piston Service

Repair & overhaul

For the Cummins/Onan FM-JFE2, from the Cummins/Onan service manual.

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Before you start

  • If cylinder head sticks, tap sharply with hammer to loosen; never pry off with pry bar or screwdriver
  • Be careful not to let pistons drop on sharp edges of crankcase

Procedure

  1. Drain all water from radiator and engine.
  2. Remove radiator outlet and inlet.
  3. Disconnect fuel line to carburetor.
  4. Remove air cleaner and choke assembly.
  5. Disconnect governor arm at carburetor.
  6. Remove carburetor and intake manifold.
  7. Disconnect ignition wires and remove spark plugs.
  8. Remove magneto assembly.
  9. Remove tappet cover.
  10. Remove cylinder head nuts and lift cylinder head from block.
  11. Remove cylinder bolts and then cylinder from base.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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