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Cummins/Onan — Flex Disk and Ring Gear Inspection

Maintenance · Flex disk and ring gear assembly

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Flex disk and ring gear assembly must be inspected for cracks every time removed.

Procedure

  1. Clean flywheel with solvent and dry with compressed air.
  2. Remove keeper bar from magnetic poles.
  3. Place magnet on areas being inspected.
  4. Spray moderate amount of powder on area to be checked.
  5. If cracks found in bolt circle front or rear flanges, replace assembly.
  6. Wipe assembly clean.

Tools required

  • ST-1166 magnetic crack detector Amazon
  • Magnetic powder Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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