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Cummins/Onan — Filling the Cooling System

Maintenance

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA

Before you start

  • Do not open the cap or drain while coolant is hot and pressurized.

Procedure

  1. Verify all drain cocks are closed and all hose clamps secure.
  2. Remove the cooling system pressure cap.
  3. Slowly fill the cooling system with the coolant mixture.
  4. Add coolant to the recovery tank to the full-cold level.
  5. Start the engine, remove the pressure cap, and monitor the coolant level.
  6. Add coolant as trapped air is expelled.
  7. Replace the pressure cap when the level is stable.

Specs & values

  • 50/50 ethylene glycol/water mixture
  • Do not exceed 50/50 mixture

Full service-parts list: Cummins/Onan HDKA →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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