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Cummins/Onan — Filling heat exchanger

Maintenance · Heat exchanger cooling system

From a Cummins/Onan operator's manual covering: 12.5RDJC-518R, 12.5RDJC-53CR, 12.5RDJC-57R, 15.0RDJC-18R, 15.0RDJC-3CR, 15.0RDJC-4R, 15.0RDJC-4XR, 15.0RDJC-5DR, 15.0RDJC-9XR. Check it applies to your exact model before use.

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Before you start

  • After running unit 10 minutes the closed cooling system is pressurized and hot. Open the 14 pound pressure cap slowly to vent pressure.

Procedure

  1. Remove fill cap.
  2. Open fill vent valve (turn counterclockwise).
  3. Remove vent plug.
  4. Fill with coolant until vents begin to overflow.
  5. Close fill vent valve (turn clockwise).
  6. Replace vent plug and fill cap.
  7. Operate unit 10 minutes at full load and watch for leaks.
  8. Shut down unit; slowly open pressure cap, check level, fill system to top with coolant.

Specs & values

  • 14 pound pressure cap

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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