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Cummins/Onan — Exhaust System Disassembly

Repair & overhaul

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Do not attempt to repair a broken exhaust pipe or manifold by welding.

Procedure

  1. Remove heat shields as described in the previous section.
  2. Loosen muffler clamp and support hanger clamps; remove muffler and tailpipe assembly.
  3. Loosen exhaust downpipe flange bolts; remove downpipe and asbestos flange gasket.
  4. Loosen four exhaust manifold bolts; remove exhaust manifold and two manifold gaskets.

Specs & values

  • Exhaust manifold torque see service_specs

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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