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Cummins/Onan — Exciter Voltage Test - Generator Running at No Load

Testing & diagnosis

From a Cummins/Onan service manual covering: 02SX1N1A, 04SX1N, 04SX1N1A, 04SX1N1B, 04SX1N2B, 04SX1N3B, 04SX1N4B, 06SX1N, 06SX1N1A, 06SX1N1B, 06SX1N2B, 06SX1N3B…. Check it applies to your exact model before use.

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Procedure

  1. Connect an AC voltmeter to exciter terminals E1 and E2 as shown in Figure 4-8.
  2. Connect DC voltmeter to exciter terminals F1 and F2.
  3. With generator running at recommended rpm and no load connected, AC voltage values should be same as column 1.
  4. DC voltage values should be same as column 2 according to exciter model (Table 4-3).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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