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Cummins/Onan — Exciter Brush Replacement

Maintenance

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Spring will kink if brush is pulled out past mounted spring.

Procedure

  1. Remove end cover for access to exciter brushes.
  2. Do not dismount brush rig from end bell.
  3. Disconnect and mark leads as necessary.
  4. Lift brushes from commutator.
  5. Remove brush spring and plate before removing brush.
  6. Replace brush if worn to 1/2 inch in length or top below midway in guide.

Specs & values

  • 1/2 inch

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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