Cummins/Onan — Installing Piston Rings
For these Cummins/Onan models: 2400, 3500.
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Procedure
- Install all rings with the markings facing upward.
- Be sure that the top (chrome plated) and second rings are not interchanged.
- Check that the rings rotate smoothly after installation.
- Space the piston ring end gaps 120 degrees apart, and do not align the gaps with the piston pin bore.
Tools required
- Long-nosed pliers (for piston pin clip)
Source: manual:914-0500 Onan 2EGMBB 2.5EGMBG HomeSite Portable Genset Service manual (03-2006).pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.