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Cummins/Onan — Engine Front Cover - Installation

Installation

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • A new CKP Sensor must be installed whenever the old sensor is removed.

Procedure

  1. Apply 3 mm (0.1 in) bead of silicone gasket and sealant to joint areas.
  2. Install front cover and tighten bolts in sequence shown.
  3. Tighten 8 mm bolts to 10 Nm; 10 mm bolts to 25 Nm; 13 mm bolts to 48 Nm.
  4. Install accessory drive belt tensioner, tighten to 50 Nm (37 lb-ft).
  5. Position new CKP sensor, align with tool 303-1417, tighten to 7 Nm (62 lb-in).

Tools required

  • 303-1417 alignment tool Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 8 mm bolts 10 Nm (89 lb-in)
  • 10 mm bolts 25 Nm (18 lb-ft)
  • 13 mm bolts 48 Nm (35 lb-ft)

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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