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Cummins/Onan — Engine Control System Checkout Procedure

Testing & diagnosis · Engine control modules

From a Cummins/Onan service manual covering: 165.0 DFP, 165.0 DYH, 192.0 DFP, 200.0 DFP, 200.0 DYH, 208.0 DFM, 208.0 DYB, 208.0 FT, 230.0 DFP, 250.0 DFS, 250.0 DFT, 250.0 DHA…. Check it applies to your exact model before use.

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Before you start

  • Do not make voltage measurement on any module unless an extender card is used.

Procedure

  1. Remove front cover of engine module rack.
  2. Remove Cycle Cranker module A14.
  3. Insert Engine Control Tester module into A14 position.
  4. Set rheostat on Tester module fully counterclockwise.
  5. Place R-S-R switch in run position; depress lamp test switch to test fault lamp.

Tools required

  • Engine Control Tester Part Number 420-0336 Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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