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Cummins/Onan — Electric Governor Controller Adjustment

Adjustments · Electronic governor controller

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan MDGDA, Cummins/Onan MDGDB

Procedure

  1. Push both selector switches (S1, S2) on the controller to their OFF positions.
  2. Set pots initially: Gain 20%, I 20%, D 30%, Droop 0%.
  3. If a remote speed pot is used, set it at its midpoint.
  4. Start the set and adjust the Speed pot for required frequency: 60 Hertz (1800 RPM) or 50 Hertz (1500 RPM); warm up under load.
  5. Disconnect the load and turn the GAIN pot to 100 percent or until operation becomes unstable, then turn counterclockwise until stable.
  6. Adjust the D pot as in Step 5.
  7. Adjust the I pot as in Step 5.
  8. Readjust Speed if necessary.
  9. Manually push the throttle to minimum speed, hold until the engine reaches minimum speed, release and observe speed overshoot.

Specs & values

  • Pots adjustable from zero to 100 percent in divisions of ten percent
  • Speed pot has a 20-turn adjustment range
  • Initial settings: Gain 20%, I 20%, D 30%, Droop 0%
  • 60 Hertz (1800 RPM) or 50 Hertz (1500 RPM)
  • Two to Five Hertz overshoot may be acceptable

Full service-parts list: Cummins/Onan MDGDA →, Cummins/Onan MDGDB →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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