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Cummins/Onan E125 / E140 — Cylinder Head Assembly

Repair & overhaul

For the Cummins/Onan E125 / E140, from the Cummins/Onan service manual.

Applies to: Cummins/Onan E125, Cummins/Onan E140, Cummins/Onan E125H/E140H engine

Before you start

  • Cylinder head can be damaged by removing it when engine is hot (above 100 F [37 C]).
  • Do not over-tighten the head bolts.

Procedure

  1. Install a new cylinder head gasket.
  2. Position cylinder head and position rocker arms, bolts and washers as shown.
  3. Make sure pushrods are properly installed in tappets and rocker arms.
  4. Tighten cylinder head bolts in numbered sequence per Section 3 torques.
  5. Retorque bolts 2 and 4 after all bolts torqued.
  6. Adjust valve lash and replace valve rocker cover.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Cylinder Head Bolts No. 1-5 M10: 42-50 N-m
  • No. 6 Flange Bolt M8 x 50: 16-22 FridayParts $66.30 N-m

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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