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Cummins/Onan DL3 — Relay Checkout

Testing & diagnosis · Relays

For the Cummins/Onan DL3, from the Cummins/Onan service manual.

Applies to: Cummins/Onan L Series Diesel engine

Procedure

  1. Determine coil and contact terminals from the schematic diagram; numbers/letters are stamped on the relay.
  2. Apply rated voltage across the relay coil terminals; relay should activate if coil is okay.
  3. Connect voltage source to one side of relay contacts; connect voltmeter to other side and to voltage source.
  4. If voltage appears when relay energizes, contact is okay.
  5. Voltage reading appears in reverse order when checking normally closed (NC) contacts.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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