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Cummins/Onan DL3 — Flashing the Field

Repair & overhaul · Exciter field

For the Cummins/Onan DL3, from the Cummins/Onan service manual.

Applies to: Cummins/Onan L Series Diesel engine

Before you start

  • Incorrect flashing procedure can damage the generator or regulator components.

Procedure

  1. Assemble a 12-volt storage battery, 10-amp fuse, momentary-on switch, and diode as shown in Figure 4-2.
  2. Remove generator end bell cover.
  3. Connect positive (+) battery lead to F1+ terminal and negative (-) battery lead to F1- terminal on end bell terminal board.
  4. Start generator set and operate at normal speed.
  5. Close momentary switch just long enough for output voltage to build up, but no longer than 5 seconds.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Do not keep excitation circuit connected longer than 5 seconds.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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