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Cummins/Onan DJ30 — Install Cylinder Head Assembly

Repair & overhaul

For the Cummins/Onan DJ30, from the Cummins/Onan service manual.

Applies to: Onan (Onan Division of Studebaker Corporation, Minneapolis, Minnesota) Spec T, Cummins/Onan DJA engine

Procedure

  1. Install the head assembly and gasket to the cylinder block.
  2. Tighten head bolts clockwise starting with the 12 o'clock position.
  3. Follow the order around the clockface, finishing at the 10 o'clock position.
  4. Torque the bolts evenly to 44-46 ft-lbs.
  5. After the first 50 hours, retighten the cylinder head bolts and check valve clearance.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 44-46 ft-lbs

Full service-parts list: Onan (Onan Division of Studebaker Corporation, Minneapolis, Minnesota) Spec T →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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