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Cummins/Onan — Disassemble the fuel transfer pump

Repair & overhaul

From a Cummins/Onan service manual covering: 205D3A, 3DJA, 3DJA-1E2236, 3DJA-3E2236. Check it applies to your exact model before use.

Applies to: Cummins/Onan DJA engine

Before you start

  • Do not pry the parts apart; this would damage the diaphragm.

Procedure

  1. Remove pump inlet and outlet lines and two cap screws.
  2. Notch the pump cover and body with a file.
  3. Remove the six screws holding cover and body.
  4. Tap the body with a screwdriver to separate.
  5. Lift out diaphragm assembly and diaphragm spring.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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