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Cummins/Onan — Cylinder Head − Remove And Install

Repair & overhaul

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA

Procedure

  1. Disconnect and connect wiring harness and fuel lines
  2. Drain and refill engine fluids
  3. Remove and install coolant hoses, fan, belt and belt guards
  4. Remove and install valve cover and rocker assy
  5. Remove and install injection lines
  6. Remove and install injectors and glow plugs
  7. Remove and install senders
  8. Remove and install cylinder head
  9. Remove and install cylinder head gasket
  10. Remove and install intake manifold gasket and exhaust manifold gasket
  11. Scrape carbon from cylinder head, tops of pistons, around valves and ports
  12. Adjust valve lash
  13. Torque cylinder head
  14. Test run unit

Specs & values

  • SRT 02−104
  • Standard Repair Time 4.2 h

Full service-parts list: Cummins/Onan HDKA →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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