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Cummins/Onan — Cylinder Head Assembly

Repair & overhaul

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Protect head sealing surface against marring.

Procedure

  1. Install pipe plugs, fittings, and cup plugs.
  2. Dip valve stems in clean engine oil.
  3. Insert valves into guides.
  4. Place lower valve spring seat and spacer(s).
  5. Place spring and upper spring seat.
  6. Compress valve spring and install new half collets.
  7. Release tension and check collets seated.
  8. Remove spring compressor.

Tools required

  • ST-448 valve spring compressor Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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