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Cummins/Onan — Crankshaft Pulley / Front Seal - Installation

Repair & overhaul · Crankshaft pulley/front seal

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Do not reuse the crankshaft pulley bolt.

Procedure

  1. Apply clean engine oil to crankshaft front seal bore.
  2. Using special tools 303-102 and 303-1251, install crankshaft front seal.
  3. Lubricate front seal and crankshaft pulley with clean engine oil.
  4. Using special tools 303-335 and 303-102, install crankshaft pulley.
  5. Install new crankshaft bolt and washer; tighten: 120 Nm, loosen 1 turn, 50 Nm, 90 degrees.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Crankshaft pulley bolt: Stage 1: 120 Nm; Stage 2: loosen 1 turn; Stage 3: 50 Nm; Stage 4: 90 degrees

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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