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Cummins/Onan — Cord Replacement

Maintenance · Recoil starter cord

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Procedure

  1. Perform starter disassembly.
  2. Tie single knot in end of new cord.
  3. Thread cord through rotor hole and out through rotor cord groove, pulling knot into cavity.
  4. Wind rope on rotor. Replace handle, tying double knot.
  5. Perform starter assembly.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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