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Cummins/Onan — Cooling System Fill and Venting

Maintenance

From a Cummins/Onan service manual covering: 200 DFP, 250 DFM, 275 DFM, 300 DFM. Check it applies to your exact model before use.

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Before you start

  • Contact with hot coolant can result in severe burns. Allow cooling system to cool before releasing pressure and removing the radiator cap.

Procedure

  1. When the engine is first started, remove the pressure cap and monitor the coolant level.
  2. As trapped air is expelled from the system, the coolant level will drop; add additional coolant.
  3. Replace the pressure cap when the coolant level is stable.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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