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Cummins/Onan — Coolant System Filling

Maintenance · Cooling system

From a Cummins/Onan owner's manual covering: 4B3.9, 4BT 3.9, 4BTA 3.9, 6B5.9, 6BT 5.9, 6BTA5.9, B5.9-160, B5.9-175, B5.9-190, B5.9-210, B5.9-230. Check it applies to your exact model before use.

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Before you start

  • Do not remove pressure cap until coolant temperature below 50°C [120°F]. Never use water alone.

Procedure

  1. System has maximum fill rate of 14 liters per minute [3.5 U.S. gallons per minute]. Do not exceed.
  2. Use mixture of 50% water and 50% ethylene glycol antifreeze.
  3. Fill slowly; vent air from engine and aftercooler. Wait 2 to 3 minutes, then add mixture to top.
  4. Install pressure cap. Operate engine to 80°C [180°F] and check for leaks.
  5. Check coolant level again.

Specs & values

  • Maximum fill rate 14 L/min [3.5 U.S. gal/min]
  • 50% water / 50% ethylene glycol
  • Coolant capacity: 4B3.9/4BT3.9 7.0 L [7.4 qt]; 4BTA3 SinoCMP $149.00.9 7.9 L [8.4 qt]; 6B5.9/6BT5.9 9.0 L [9.5 qt]; 6BTA5 SinoCMP $329.00.9 9.9 L [10.5 qt]

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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