Home›Repair guides›Cummins/Onan›Connecting Battery Cables

Cummins/Onan — Connecting Battery Cables

Installation

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan MDDC, John Deere 4045TFM engine, John Deere 6068TFM engine

Before you start

  • Sparks can ignite fuel leading to severe personal injury or death. Do not run battery cables and fuel lines together.

Procedure

  1. Bolt the cables to the engine starter solenoid and engine block using an insulated wrench.
  2. Provide an insulating boot for the positive (+) terminal to protect against accidental contact.
  3. Route battery cables through holes in the sides and bottom of the base.
  4. Use the rubber grommets provided to protect the cables from chaffing and seal noise.
  5. Make sure all unused hose and cable entrance/exit holes around the base are capped or sealed.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • See specifications table for maximum permissible starting current resistance.

Full service-parts list: Cummins/Onan MDDC →, John Deere 4045TFM engine →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More Cummins/Onan repair guides →