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Cummins/Onan — Connecting Battery and Bonding Cables

Installation

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA, Cummins/Onan HDKAJ, Cummins/Onan HDKAK

Before you start

  • Reversing battery connections can lead to battery charger failure (if so equipped).
  • Accidental starting of the genset can cause severe personal injury or death. Do not connect the starting battery until Installation Review and Startup.

Procedure

  1. Before connecting the battery and genset, clearly and permanently mark the polarity of the battery cables.
  2. Mark one cable positive (+) on both ends and the other cable negative (-) on both ends. Mark bonding cables negative (-) on both ends.
  3. Making sure battery cables are NOT yet connected at the battery, connect the positive (+) cable to the POS terminal on the genset and the negative (-) cable and bonding cables to the NEG terminal on t
  4. Connect the battery cables to the battery only at STARTUP.

Full service-parts list: Cummins/Onan HDKA →, Cummins/Onan HDKAJ →, Cummins/Onan HDKAK →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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