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Cummins/Onan — Compression Test

Testing & diagnosis · Engine

From a Cummins/Onan service manual covering: 12.0MDJC, 15.0MDJF, 3.0MDJA, 6.0MDJB, 7.5MDJE. Check it applies to your exact model before use.

Applies to: Cummins/Onan 3.0MDJA, Cummins/Onan MDJA, Cummins/Onan MDJC, Cummins/Onan MDJE, Cummins/Onan MDJF, Cummins/Onan MDJA engine, Cummins/Onan MDJB engine, Cummins/Onan MDJE engine, Cummins/Onan MDJC engine, Cummins/Onan MDJF engine

Procedure

  1. Run engine until thoroughly warm.
  2. Stop engine and remove all injection nozzles.
  3. Insert compression gauge in one nozzle hole.
  4. Crank engine and note reading.
  5. Squirt SAE 50 oil into cylinder and repeat check.
  6. Increase in compression indicates piston blow-by.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 300-350 psi prior to Spec P; 350-400 psi Spec P and later.

Full service-parts list: Cummins/Onan 3.0MDJA →, Cummins/Onan MDJA →, Cummins/Onan MDJC →, Cummins/Onan MDJE →, Cummins/Onan MDJF →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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