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Cummins/Onan — Removal and Disassembly

For these Cummins/Onan models: 2.5 MAJB-1 R, 2.5 MAJB-53BR, 2.5 MAJB-53CR.

Applies to: Cummins Onan 2 5 Majb 1 R, Cummins Onan 2 5 Majb 53Br, Cummins Onan 2 5 Majb 53Cr

Procedure

  1. 1. Disconnect all lines, linkages, wires, and attaching
  2. 2. Remove the resonator and flame arrester.
  3. 3. Remove the throttle and choke plate retaining
  4. 4. Remove the main fuel and adjustment screw
  5. 5. Unscrew the main fuel adjustment retaining nut and
  6. 6. Carefully note the position of the float assembly
  7. 7. Unscrew and remove the needle valve seat.
  8. 1. Soak all metal components that are to be reused. Do

Source: manual:933-0502 Onan MAJB Marine Genset Service manual (10-1993).pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.