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Cummins/Onan — Compartment Mount Exhaust System Disassembly

Repair & overhaul

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Exhaust gas can cause severe personal injury or death; install all gaskets and hardware as specified.

Procedure

  1. Loosen the front muffler clamp, muffler strap, and tailpipe hanger; remove muffler and tailpipe.
  2. Remove the screws securing the exhaust tube to the exhaust manifold; remove tube and gasket.
  3. Remove the cooling system noise shield and scroll to access the exhaust manifold.
  4. Remove the screw securing the manifold outlet flange to the support bracket.
  5. Remove the four exhaust manifold screws; lift off manifold and two manifold gaskets.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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