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Cummins/Onan — Cleaning the Carburetor and Combustion Chamber with Onan 4C

Maintenance

From a Cummins/Onan owner's manual — check it applies to your exact model before use.

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Before you start

  • Do not allow any spark, flame, pilot light, lit cigarette, or other ignition source near the generator set when performing this procedure.

Procedure

  1. Start the genset and let it warm up to normal operating temperature.
  2. Stop the genset.
  3. Confirm all loads are off and place genset output breakers to Off position.
  4. Remove the air cleaner housing and air filter.
  5. Restart the set and spray the 4C into the carburetor, washing the choke plate and inside walls.
  6. When about an ounce remains, flood the engine until it stops.
  7. Do not start the engine for 15 minutes while the 4C softens the carbon.
  8. Place output breakers to On, restart with no load, increase gradually to full load for a few minutes.

Tools required

  • Safety goggles Amazon
  • Respirator or painter's mask Amazon
  • Fire extinguisher rated ABC Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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