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Cummins/Onan — Checking and Adjusting Valve Clearance

Adjustments · Cylinder head / rocker arms

From a Cummins/Onan operator's manual covering: 12.0MDJF-53CR, 12.0MDJF-53CR4, 12.0MDJF-54R, 12.0MDJF-55DR, 12.0MDJF-57R, 15.0MDJ F .. .4R 196 D, 15.0MDJF, 15.0MDJF-3CR, 15.0MDJF-3CR4, 15.0MDJF-5DR. Check it applies to your exact model before use.

Applies to: Cummins/Onan 12.0MDJF-53CR, Cummins/Onan MDJF (Onan J-series diesel) engine, Cummins/Onan MDJF engine

Procedure

  1. Turn flywheel until cylinder to be adjusted is on compression stroke (socket wrench on flywheel screw hex head).
  2. Turn flywheel clockwise an additional 10 to 45 degrees so piston is on power stroke with both valves closed.
  3. Loosen the rocker arm locknut to increase clearance; tighten to reduce clearance.
  4. Using a feeler gauge, check clearance between rocker arm and valve; set to .017 in intake and .017 in exhaust.
  5. Always adjust valve clearances in the firing order (1-2-4-3) sequence, rotating flywheel 180 degrees between cylinders.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • .017 in intake
  • .017 in exhaust
  • engine at room temperature (about 70 deg F)

Full service-parts list: Cummins/Onan 12.0MDJF-53CR →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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