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Cummins/Onan — Checking accuracy of high-water-temperature cut-off switch

Testing & diagnosis

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Procedure

  1. Remove the radiator cap and insert the bulb of a Fahrenheit thermometer in the radiator water.
  2. Set the dial at 220 degrees.
  3. Cover the radiator and operate the engine until water temperature exceeds 180 F.
  4. Slowly turn the dial counterclockwise until the ignition is switched off.
  5. Dial reading should then coincide with the thermometer reading.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Cut-off approximately 260 F

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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