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Cummins/Onan — Check And Adjust Belt Tension

Maintenance · Belts

From a Cummins/Onan service manual covering: GNH-250, GNH-XI0, GNHC4, GNVH450, GV12, GV12 series, GV12-525. Check it applies to your exact model before use.

Applies to: Cummins/Onan GV12

Before you start

  • Do not pry belts on with a tool; do not roll tight belts over pulleys.

Procedure

  1. Tighten belts until 90 to 110 pounds on ST-968 Belt Tension Gauge.
  2. If gauge unavailable, use finger pressure to deflect belt per Table 3-3.
  3. Replace pairs of belts in complete sets.
  4. Pulley misalignment must not exceed 1/15 inch per foot between pulley centers.
  5. Do not allow belts to bottom in pulley grooves or protrude over 3/32 inch above groove.
  6. Re-tension new belts after running one hour or more.

Tools required

  • ST-968 Belt Tension Gauge Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 90 to 110 pounds

Full service-parts list: Cummins/Onan GV12 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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