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Cummins/Onan CFP11E — Heat Exchanger Pressure Test

Testing & diagnosis · Coolant heat exchanger

For the Cummins/Onan CFP11E, from the Cummins/Onan operator's manual.

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Procedure

  1. Install an adapter at the cooling water outlet of the heat exchanger.
  2. Install a pressure test setup with a 689 kPa (100 psi) gauge at the cooling water inlet.
  3. Apply air pressure at 414 kPa (60 psi).
  4. Isolate the pressure source and monitor the gauge for five minutes; there should be no pressure change.
  5. After testing, release pressure and remove the test equipment.
  6. If leakage is detected, replace the heat exchanger.

Tools required

  • 689 kPa (100 psi) pressure gauge test setup Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 414 kPa (60 psi) test pressure, 5 minute hold

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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