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Cummins/Onan CFP11E — Cooling System Drain, Flush and Refill

Maintenance · Cooling system / heat exchanger

For the Cummins/Onan CFP11E, from the Cummins/Onan operator's manual.

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Before you start

  • Do not remove pressure/fill cap from a hot engine - wait until below 50 °C (120 °F)
  • Coolant is toxic - avoid prolonged skin contact

Procedure

  1. Disconnect both batteries, negative cable first.
  2. Remove the coolant expansion tank pressure/fill cap.
  3. Disconnect the engine coolant heater power supply.
  4. Place a container holding at least 57 liters (15 gallons) under the coolant drain valve.
  5. Ensure coolant filter shut-off valves are OPEN.
  6. Open the drain petcock on the lower coolant tube and drain the coolant.
  7. Disconnect the engine heater coolant hose and drain the heater.
  8. Flush with clean fresh water or heavy-duty heat exchanger cleaner.
  9. Remove and replace the water coolant filter using a filter wrench.
  10. Reconnect the heater hose and close the drain petcock.
  11. Fill the coolant tanks with a 50% water / 50% ethylene-glycol or propylene-glycol antifreeze mixture.
  12. Check the pressure/fill cap condition and replace if worn or damaged.
  13. Reinstall heater wiring and battery cables (negative cable last).
  14. Operate the engine to 82 °C (180 °F) and check for leaks.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 57 L (15 gal) minimum drain container
  • 50% antifreeze concentration (40-60% range)

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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